KUSP2800 Manual

Professional 3" Cordless Mini Rotary Polisher

with 12V Lithium-Ion Battery and Battery Charger

Part #: KUS P2800

GENERAL SAFETY RULES

WARNING!

Please read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

Work Area

1. Keep your work area clean and well lit.
2. Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids, gases, or dust.
3. Keep bystanders, children, and visitors away while operating a power tool.

ELECTRICAL SAFETY

1． A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery.

2.Use battery operated tool only with specifically designated battery pack.

3.Recharge only with the charger specified by the manufacturer.

4.Do not expose power tools to rain or wet conditions

PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when operating a power tool.

2.Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.

3. Avoid accidental starting. Be sure switch is in the locked or off position before inserting battery pack.

4.Remove adjusting keys or wrenches before turning the tool on.

5.Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

TOOL USE AND CARE

1. Do not use tool if switch does not turn it on or off.
2. Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool
3. Store idle tools out of reach of children.
4. When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause sparks, burns, or a fire.
5. Keep the tool and its handle dry, clean and free from oil and grease. Always use a clean cloth when cleaning.

SERVICE

1. Tool service must be performed only by qualified repair personnel.
2. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.

SPECIFIC SAFETY RULES

1. Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other accessories running over rated speed can fly apart and cause injury.
2. Keep hands away from rotating parts.
3. Protect your hearing. Wear hearing protection during extended periods of operation.
4. Do not place battery tools or their batteries near fire or heat. This will reduce the risk of explosion and possibly injury.
5. Never use a battery that has been dropped or received a sharp blow. A damaged battery is subject to explosion.
6. Batteries vent hydrogen gas and can explode in the presence of a source of ignition.
7. Do not charge battery tool in a damp or wet location.
8. For best results, your battery tool should be charged in a location where the temperature is more than 50°F but less than 100°F. Do not store outside or in vehicles.
9. Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the risk of serious personal injury.

SAFETY RULES FOR CHARGER

WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

1. Before using battery charger, read all instructions and cautionary markings in this manual, on battery charger, battery, and product using battery to prevent misuse of the products and possible injury or damage.
2. Do not use charger outdoors or expose to wet or damp conditions.
3. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
4. Do not abuse cord or charger. Never use the cord to carry the charger. Do not pull the charger cord rather than the plug when disconnecting from receptacle.
5. Make sure cord is located so that it will not be stepped on, tripped over, come in contact with sharp edges or moving parts or otherwise subjected to damage or stress.
6. Keep cord and charger from heat to prevent damage to housing or internal parts.

1. Do not let gasoline, oils, petroleum-based products, etc. come in contact with plastic parts.
2. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used, make sure:

1. a. That pins on plug of extension cord are the same number, size and shape as those of plug on charger.
2. b. That extension cord is properly wired and in good electrical condition; and
3. c. That wire size is large enough for AC ampere rating of charger as specified below:

Cord Length (Feet) 25' 50' 100'

Cord Size (AWG) 16 16 16

NOTE: AWG = American Wire Gauge

9. Do not operate charger with a damaged cord or plug, which could cause shorting and electric shock.

10.Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way.

11.Do not disassemble charger. Take it to an authorized serviceman when service or repair is required.

12.Unplug charger from outlet before attempting any maintenance or cleaning to reduce the risk of electric shock.

13.Disconnect charger from the power supply when not in use.

14.Risk of electric shock. Do not touch uninsulated portion of output connector or uninsulated battery terminal.

15.Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also to prevent misuse of the product and possible injury.

IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS

This manual contains important safety and operating instructions for the battery charger .

1. Before using battery charger, read all instructions and cautionary markings on battery charger, battery, and product using battery.
2. To reduce the risk of injury, charge only MAGLITHION 12V lithium-ion battery packs. Other types of batteries may burst, causing personal injury or damage.

FEATURES

Please refer to fig.1 to familiarize yourself with the major components of this tool before using it.

1. Spindle Lock
2. Switch Button
3. Battery Pack
4. Polisher pad
5. Charger

ASSEMBLY

CAUTION! Always be sure that the tool is switched off before assembly, including insertion or removal of the battery pack.

Installing or removing battery pack

1.To remove the battery pack, withdraw it from the tool while depressing the tabs on both sides of the battery pack.

2. To insert the battery pack, align the ribs on the top of the battery with the groovesin the housing and slide it into place. Always insert it all the way until it locks in place with a little click. Lightly pull on the battery pack to ensure it is locked into placeand will not accidentally fall out of the drill, causing an injury.

3.Do not use force when inserting the battery pack. If the battery does not slide in easily, it is not being inserted correctly.

Installing the polisher pad

1. Depress and hold down the spindle lock. To prevent damage to spindle or spindle lock, always allow motor to come to a complete stop before engaging spindle lock.

2. Turn polisher pad in anti-clockwise direction.

3. Do not over tighten it.

OVERLOAD PROTECTION

The power cutter is fitted with an overload/overheat protection device. When the tool is forced to work at an excessive load, the protection device will be activated automatically to disconnect the power supply. If this occurs, switch off the tool and switch on again to resume the work, make sure to apply only suitable workload to the tool. When the tool works under heavy load for a long period of time, the temperature of the tool or battery pack will increase significantly. The protection device will be activated at a preset temperature to protect both the tool and the battery. If this occurs, switch off the tool and wait until it cools down to ambient temperature and resume work.

Note: when the voltage of battery pack is dropped to 7.5V, the protection device will also be activated. In this case, remove the battery pack and fully charge it before reuse.

ADDIITIONAL PRECAUTIONS FOR CHARGER & BATTERY PACK

1.Do not charge battery pack when temperature is below 10°C (50°F) or above 40°C (104°F).

2.Do not attemptto use a step-up transformer, an engine generator or DC powerreceptacle.

3.Do not allow anything to cover or clog the charger vents.

4.Always protect the batteryterminalswhen the battery pack is not used.

5.Do not short the battery pack.

6.Do not touch the terminals with any conductivematerial.

7.Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.

8.Do not expose battery pack to water or rain.

Warning!

A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

9. Do not store the tool and battery pack in locations where the temperature may reach or exceed 50°C (122°F).

10.Do not incinerate the Battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire.

11.Be carefulnot to drop, shake or strike battery.

12.Do not charge inside a box or container ofany kind. The battery must be placed in a well ventilated area during charging.

Charging with the Diagnostic Charger

Note: Newly purchased Batteries are not fully charged and must be charged before using in your cordless tool(s).

1.Plug the battery charger into the proper AC voltage source.

2.Insert the battery pack so that the ribs on the battery pack slide into the grooves on the battery charger. Insert the cartridge fully into the charger.

3. When the battery pack is inserted, the Green charging light will flash indicating the charger has started the charging cycle. A steady Green light will indicate the battery is completely charged and should be removed from the charger.

4. "A steady Red light after inserting the battery" indicates the battery is too warm or too cold to be charged. Once the battery has cooled, the Red light will go off and the flashing Green light will illuminate indicating the charge cycle has begun.

5. "RED Light Flashing after inserting the battery" This indicates the battery packis not properly inserted or the battery pack is defective and needs to be replaced. Please dispose of the defective battery in the prescribed method explained in this manual.

6. After charging, unplug the charger from the power source.

7. Other tips for extending Battery life: Do not store batteries completely discharged. Charge them fully before storing.

Important Battery Information: disposing the Battery pack

MAINTENANCE

WARNING !

Preventive maintenance performed by unauthorized personnel may result in misplacing of internal wires and components which could cause serious hazard.

CAUTION !

Always be sure that the tool is switched off and the battery pack is removed from the tool before attempting to perform inspection or maintenance.

Regularly clean the tool’s air vents with compressed dry air. Do not attempt to clean by inserting pointed objects through openings.

CAUTION!

Certain cleaning agents and solvents may damage plastic parts. Some of these are: gasoline, carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia.

SPECIFICATIONS

• Professional 3" Cordless Mini Rotary Polisher
• Lithium-ion Battery: 12 Volts / 1.3 Ah
• 110-120 Volt; 60 Hz Battery Charger; 1 hour charging time
• No-Load Speed: 1000 - 3000 rpm
• No-Load Discharging Time: 90 - 120 minutes
• Polisher under 2 lbs. (0.8 kg)
• Comes with hook & loop backing plate for use with 3" pads or 2-3/4" recessed backing pads
• Includes 3 - 3" polishing pads and 1 sanding disc

Warranty

We make every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of one year from the date of purchase. This warranty will not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you.

Custom Shop Customer Service contact: (619) 909-2110,

support@tcpglobal.com

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. The polisher's serial number must also be intact. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense. If we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which varies from state to state.

Visit us at www.TCPGlobal.com/Detailing/Custom-Shop-Detailing

for all your auto detailing needs